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PES Pleated Filter Cartridge

PES Pleated Filter Cartridge

Product ID: pes-pleated-filter-cartridge|Polyethersulfone

A top-grade pleated filter element using asymmetric pore size Polyethersulfone (PES) filter membrane imported from Europe and the United States. The unique progressive funnel structure with loose outside and dense inside provides high throughput and precise filtration efficiency. It has extremely high biological safety. The filter membrane has passed USP XXII 87 and 88 biological reaction tests, and the filter element has passed the 1E7 CFU/cm² bacterial challenge test and endotoxin test. The entire range is produced in Class 1,000 or 10,000 clean rooms and complies with FDA and RoHS regulations. Providing high-precision accuracy from 0.04μm to 5μm, it is the absolute first choice for cold sterilization of biotech pharmaceuticals and food and beverages.

  • Imported asymmetric-pore PES membrane
  • Open-to-tight funnel structure for high flux and precise retention
  • Passes USP XXII 87/88 biological reactivity tests
  • Passes 1E7 CFU/cm² bacterial challenge and endotoxin tests
  • Cleanroom-made (Class 1,000/10,000), FDA & RoHS compliant
  • High-precision range from 0.04μm to 5μm
Micron rating
0.05 µm – 5.0 µm
Max operating temperature
80 °C (upper temperature of the rated pr
Effective filtration area
4": ≥ 0.35 m²
Nominal lengths
5" / 10" / 20" / 30" / 40"
Biopharma sterilizing filtration
F&B cold sterilization
Aseptic process filtration
High bio-safety applications
Filter media / membrane
Naturally hydrophilic, highly asymmetric polyethersulfone (PES) microporous membrane with a funnel-shaped pore gradient
Support & drainage layers
Polypropylene (PP) support & drainage layers
Cage, core & end caps
PP cage and end caps; core in PP, thickened PP, reinforced PP or 316L stainless; adapter in PP or PP + 316L stainless
Seals / O-rings
Silicone / EPDM / NBR / FKM; Teflon-encapsulated FKM or silicone optional
Micron rating
0.05 µm / 0.10 µm / 0.20 µm / 0.45 µm / 0.65 µm / 1.0 µm / 3.0 µm / 5.0 µm
Removal efficiency
The asymmetric pore structure holds retention efficiency while delivering exceptionally high initial flux and markedly longer service life
Effective filtration area
4": ≥ 0.35 m²; 10": ≥ 0.8 m²
Nominal outer diameter
Ø68 mm
Nominal lengths
5" / 10" / 20" / 30" / 40"
End cap / connection
DOE, 222/flat, 222/fin, 226/fin, 226/flat, 226 stainless-steel lining/flat
Max operating temperature
80 °C (upper temperature of the rated pressure data)
Max forward differential pressure
5.2 bar @ 25 °C;1.9 bar @ 80 °C
Max reverse differential pressure
2.1 bar @ 25 °C
Recommended change-out ΔP
Change out when ΔP reaches 3–5× the clean initial value or 0.24 MPa (2.4 bar / 35 psi), whichever comes first
Wetting & flushing
Naturally hydrophilic — no alcohol pre-wetting required. Flush forward with process liquid or purified water and vent trapped air before use
Extractables & cleanliness
Cleanroom manufactured, heat-fusion welded with no adhesives and no fibre release; electronic-grade (E) cleanliness available
Integrity test
100% pre-shipment integrity tested (bubble point / diffusive flow)
Packaging
Double-bagged in cleanroom; electronic-grade cleanliness is an order option
Regulatory & validation
Membrane passes USP XXII <87> and <88> biological reactivity tests; plastic components comply with FDA 21 CFR and RoHS; produced in a Class 1,000 / 10,000 cleanroom

Note: actual compatibility and service life depend on chemical concentration, temperature, flow, differential pressure, upstream contamination load and housing design. Validate under your real process conditions.

Example part number
JY
-GP11
-68
-P20
-10
-T2E
JY
JIUNYUAN Technology
GP11
Naturally hydrophilic, highly asymmetric PES membrane on PP hardware
68
Ø68 mm
P20
0.2 µm
10
10"
T2E
222 flat | EPDM O-ring
Selectable options by segment
01

Outer diameter

CodeSpecification
68Ø68 mm

Ø68 mm only; filtration area ≥ 0.35 m² at 4" and ≥ 0.8 m² at 10". The core (PP, thickened PP, reinforced PP or 316L stainless) is specified in the remarks field.

02

Retention rating

CodeSpecification
P050.05 µm
P100.1 µm
P200.2 µm
P450.45 µm
P650.65 µm
M0011 µm
M0033 µm
M0055 µm
03

Length

CodeSpecification
055"
1010"
2020"
3030"
4040"
04

End cap

CodeSpecification
DODouble open end (DOE)
T2222 / flat
F2222 / fin
F6226 / fin
T6226 / flat

A 226/flat with stainless-steel lining is also available for housings with high clamping torque — ask sales for the code.

05

O-ring material

CodeSpecification
SSilicone
EEPDM
FFKM / Viton
NNo O-ring

NBR and Teflon-encapsulated (FKM or silicone) seals are also available — ask sales for the code. A DOE cartridge uses a flat gasket, so select N.

06

Cleanliness option (trailing segment)

CodeSpecification
EElectronic grade (cleanroom-rinsed, double-bagged)

The electronic grade is a separate trailing segment, e.g. JY-GP31-68-P22-10-T2S-E. Omit it for the standard industrial grade.

Not every combination is a stock item; uncommon combinations are made to order. Confirm with JIUNYUAN sales before ordering.

Single open end, 226 with fin
Single open end, 226 with finDrawing shows one representative size; the table below gives the exact diameter and length of each code.
Nominal lengthØA
5"68.5 mm144.7 ± 2 mm
10"68.5 mm269.8 ± 2 mm
20"68.5 mm515.1 ± 4 mm
30"68.5 mm760 ± 6 mm
40"68.5 mm1004.9 ± 8 mm

Ø = nominal outer diameter 68.5 mm (2.70"); A = overall length with end caps. Adapter OD Ø45.5 mm (1.79") with a 15.0 mm (0.59") fin section.

0.05 µm0.1 µm0.2 µm0.45 µm1.0 µm5.0 µm010.020.030.040.050.060.0L/min05.0010.015.0GPM020.040.060.080.0100kPa05.0010.015.0psi

UPW at 20 °C, single Ø68 mm 10" cartridge, clean initial ΔP Right axis shows the same values in psi.

For multiple cartridges, per-cartridge flow = total flow ÷ count; a 20" cartridge shows roughly half the ΔP of a 10".

View data table
L/min / GPM0.05 µm0.1 µm0.2 µm0.45 µm1.0 µm5.0 µm
10.0 / 2.6418.29.447.382.201.280.47
20.0 / 5.2836.518.914.84.392.560.94
30.0 / 7.9354.728.322.16.593.841.41
40.0 / 10.673.037.829.58.795.121.88
50.0 / 13.291.247.236.911.06.402.35
60.0 / 15.910956.644.313.27.682.83

Where it fits

PES pleated cartridges handle sterilising and fine filtration in biopharma and beverage production, normally with a PP or glass fibre pre-filter upstream. This is the final stage — there is no second barrier after it — so integrity testing and biological safety validation are part of the specification rather than optional extras.

Key characteristics

The membrane is highly asymmetric polyethersulfone, its pores narrowing from the outer face inward in a funnel structure. Coarse material is retained in the open outer layers and only the finest fraction reaches the tight layer, which is why initial flux is very high and life markedly longer than a symmetric membrane — throughput and retention stop being a trade-off.

  • Naturally hydrophilic — no alcohol pre-wetting required
  • Core available in PP, thickened PP, reinforced PP or 316L stainless to suit system pressure
  • Membrane passes USP XXII <87> and <88> biological reactivity tests; plastic components comply with FDA 21 CFR and RoHS

Choosing between options

Among the three hydrophilic sulfone-membrane cartridges, the choice is about depth of validation:

CartridgeRating rangeSterilisationChoose it when
PES pleated (this)0.05 – 5 µmWidest rating choice, fine filtration through to sterilising
Sterilising-grade PES pleated0.1 / 0.2 / 0.45 µmRepeated 121 °C autoclave and steam-in-placeA sterile barrier that must be validated by bacterial challenge
PS pleated0.05 – 1 µm121 °C autoclave and steam-in-placeLow protein binding, minimising adsorptive loss of biologics

Operation & change-out

Flush forward with process liquid or purified water and vent trapped air before use. Rated to 5.2 bar at 25 °C, falling to 1.9 bar at 80 °C. Change out when ΔP reaches 3–5 times the clean initial value or 0.24 MPa (35 psi).

Every cartridge is 100% integrity tested before shipment by bubble point or diffusive flow, and the user can repeat the test before and after use — tying "was the filter intact" and "was the batch compliant" to the same record.
How does PES achieve both high flux and precise retention?
It uses an asymmetric, open-to-tight funnel structure: the looser outer layer captures larger particles first while the dense inner layer performs fine retention. This balances high throughput with accurate filtration and boosts dirt-holding capacity for longer life and a gentler pressure-drop rise.
Is it suitable for sterilizing-grade filtration?
The membrane passes USP XXII 87/88 biological reactivity tests, and the cartridge passes a 1E7 CFU/cm² bacterial challenge and endotoxin testing, giving high bio-safety for biopharma and F&B cold sterilization. Always confirm sterilizing performance with an integrity test for your process.
What is the finest rating available?
The range spans 0.04μm to 5μm. The 0.04μm grade suits demanding sterilizing and fine filtration, while coarser grades serve pre-filtration or clarification; stage the grades to extend final-cartridge life.